Kiln inlet and outlet systems

Kiln inlet and outlet systems

The inlet and outlet seals separate the kiln process from the environment. The aim is to seal against false air, with maximum process reliability and availability. The sealing systems from thyssenkrupp Polysius are independent of the kiln manufacturer and can be retrofitted without additional modifications to the kiln.

Spare parts management

In the spare and wear parts business, we focus on shortening the unscheduled downtimes of our customers‘ plants and improving plant performance.

To achieve this, our team of experts examines the individual production processes and based on their OEM expertise and new material technologies, develops suitable wear part solutions for the respective application in combination with appropriate business models.

Thanks to our long-term experience as an OEM supplier, we can provide innovative spare parts concepts to meet your quality and performance requirements: on the one hand, the engineering and manufacturing of individual spare parts in line with your requirements; on the other hand, the ongoing development and enhancement of spare parts and components to increase the availability and performance of your plant. We also offer spare and wear parts for plants that were engineered and erected by third parties.

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Mobile oil circulation lubrication
Standard initial parts: kiln tyre, supporting rollers, supporting roller bearings, bearing housings, supporting roller fastening systems

Modernisation measures

The retrofitting or replacement of the existing sealing systems is possible without further ado. The fastening system on the inlet and outlet side is independent of the kiln manufacturer and makes it possible to compensate for age-related signs of use.

On-site services

Maximum availability of the system is crucial for economic success. To ensure this, we offer you various forms of inspection, repair and maintenance services by our trained specialists. Our offer includes numerous measures that can be carried out individually or combined according to your requirements.

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Inspections
Repair services
Training

Digital services

Thanks to our state-of-the-art remote support tools, we are always close to you - even when you are far away. Our specialists provide you with real-time on-site support, whether it's for troubleshooting or regular maintenance. Using online live video support, we can transmit sounds and images of your work area directly to our experts. This allows us to check your system precisely - from your perspective - and thus support you quickly, effectively and, above all, inexpensively.

Videos

Inlet and outlet graphite seals separate the kiln process from the environment. They are designed to seal off the kiln process from leak air while ensuring maximum process reliability and availability. No additional modifications of the kiln are necessary to retrofit the polysius® graphite seals - independent of the kiln manufacturer.

polysius® graphite seal - effective sealing, easy-to-assemble design

Rotary kiln with graphite block seal – effective sealing, designed for easy mounting

Plant References: PHOENIX Zementwerke – New graphite block seal for increased kiln performance

Project description

The client PHOENIX decided to install our new designed kiln outlet sealing system with graphite blocks. A special challenge was the short delivery time for creating the technical drawings and manufacturing. And of course the installation for this unknown prototype during 10 days.

Results

False air reduced
Performance increased
Increased secondary air use
Clean and safety burner platform

Customer: PHOENIX Zementwerke

Location: Beckum, Germany

Plant type: Plant for cement production

Service type: Spare parts

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