Powder Cooler

Spare parts management

In the spare and wear parts business, we focus on shortening the unscheduled downtimes of our customers‘ plants and improving plant performance.

To achieve this, our team of experts examines the individual production processes and based on their OEM expertise and new material technologies, develops suitable wear part solutions for the respective application in combination with appropriate business models.

Thanks to our long-term experience as an OEM supplier, we can provide innovative spare parts concepts to meet your quality and performance requirements: on the one hand, the engineering and manufacturing of individual spare parts in line with your requirements; on the other hand, the ongoing development and enhancement of spare parts and components to increase the availability and performance of your plant. We also offer spare and wear parts for plants that were engineered and erected by third parties.

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Modernisation measures

If your process requires a new powder cooler or your old powder cooler has reached the end of its service life, thyssenkrupp Polysius offers the process knowledge, proven machinery and qualified staff to integrate a new powder cooler into the existing circuit. Our experts analyse the current situation to offer the best possible solution for your requirements. If required, we offer all phases of project execution including disassembly and reassembly to implement the new machine into the existing circuit as an EPC project.

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References

Replacement of new efficient components into existing structures increase plant efficiency and save costs

Plant References

HeidelbergCement – Exchange of powder cooler

Project description

HeidelbergCement contracted thyssenkrupp Polysius to exchange a powder cooler Ø 2,5m x 6,5m. As special challenge, the exchange had to be completed in 15 working days on turn key basis. Parts of the old powder cooler were removed and replaced with the new bigger machine. It was possible to retain the substructure and water system.

Results

  • Increase of productivity
  • Less power consumption by 35 %

Customer: HeidelbergCement

Location: Schelklingen, Germany

Plant type: Cement grinding plant

Service type: Plant modernization & performance increasing

On-site services

Maximum availability of the system is crucial for economic success. To ensure this, we offer you various forms of inspection, repair and maintenance services by our trained specialists. Our offer includes numerous measures that can be carried out individually or combined according to your requirements.

  • Inspections
  • repair services
  • training

Digital services

Thanks to our state-of-the-art remote support tools, we are always close to you - even when you are far away. Our specialists provide you with real-time on-site support, whether it's for troubleshooting or regular maintenance. Using online live video support, we can transmit sounds and images of your work area directly to our experts. This allows us to check your system precisely - from your perspective - and thus support you quickly, effectively and, above all, at low cost.